cardboard boxes

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A box (plural: boxes) is a container with rigid sides used for the storage or transportation of its contents. Most boxes have flat, parallel, rectangular sides (typically rectangular prisms). Boxes can be very small (like a matchbox) or very large (like a shipping box for furniture) and can be used for a variety of purposes, from functional to decorative.

Boxes may be made of a variety of materials, both durable (such as wood and metal) and non-durable (such as corrugated fiberboard and paperboard). Corrugated metal boxes are commonly used as shipping containers.

Boxes may be closed and shut with flaps, doors, or a separate lid. They can be secured shut with adhesives, tapes, string, or more decorative or elaborately functional mechanisms, such as catches, clasps or locks.

Several types of boxes are used in packaging and storage.

• A corrugated box is a shipping container made from corrugated fiberboard, most commonly used to transport products from a warehouse during distribution. Corrugated boxes are also known as cartons, cases, and cardboard boxes in various regions. Corrugated boxes are rated based on the strength of their material or their carrying capacity. Corrugated boxes are also used as product packaging, or in point of sale displays.
• Folding cartons (sometimes known as a box) are paperboard boxes manufactured with a folding lid. These are used to package a wide range of goods, and can be used for either one-time (non-resealable) usage, or as a storage box for more permanent use. Folding cartons are first printed (if necessary) before being die-cut and scored to form a blank; these are then transported and stored flat, before being constructed at the point of use.
  • A gift box is a variant on the folding carton, used for birthday or Christmas gifts.
• Gable boxes are paperboard cartons used for liquids.
• Setup boxes (also known as rigid paperboard boxes) are made of stiff paperboard and are permanently glued together with paper skins that can be printed or colored. Unlike folding cartons, these are assembled at the point of manufacture and transported as already constructed ("set-up"). Set up boxes are more expensive than folding boxes and are typically used for protecting high-value items such as cosmetics, watches or smaller consumer electronics.
• Crates are heavy duty shipping containers. Originally made of wood, crates are distinct from wooden boxes, also used as heavy-duty shipping containers, as a wooden container must have all six of its sides put in place to result in the rated strength of the container. The strength of a wooden box, on the other hand, is rated based on the weight it can carry before the top or opening is installed.
  • A wooden wine box or wine crate, originally used for shipping and storing expensive wines, is a variant of the wooden box now used for decorative or promotional purposes, or as a storage box during shipping.
• Bulk boxes are large boxes often used in industrial environments, sized to fit on a pallet.
• An ammunition box is a metal can or box for ammunition.

Depending on locale and usage, the terms carton and box are sometimes used interchangeably. The invention of large steel intermodal shipping containers has helped advance the globalization of commerce.^[1][2]

Cardboard is a generic term for heavy paper-based products. The construction can range from a thick paper known as paperboard to corrugated fiberboard which is made of multiple plies of material. Natural cardboards can range from grey to light brown in color, depending on the specific product; dyes, pigments, printing, and coatings are available.

The term "cardboard" has general use in English and French,^[1][2] but the term cardboard is deprecated in commerce and industry as not adequately defining a specific product.^[3] Material producers, container manufacturers,^[4] packaging engineers,^[5] and standards organizations,^[6] use more specific terminology.

In 2020, the United States hit a record high in its yearly use of one of the most ubiquitous manufactured materials on earth, cardboard. With around 80 percent of all the products sold in the United States being packaged in cardboard, over 120 billion pieces were used that year.^[7] In the same year, over 13,000 separate pieces of consumer cardboard packaging were thrown away by American households, combined with all paper products, and this constitutes almost 42 percent of all solid waste generated by the United States annually. In an effort to reduce this environmental impact, many households have started repurposing cardboard boxes for eco-friendly purposes.

However, despite the sheer magnitude of paper waste, the vast majority of it is composed of one of the most successful and sustainable packaging materials of modern times - corrugated cardboard, known industrially as corrugated fiberboard.^[8]

Cardboard Box

Corrugated shipping container, one type of cardboard box
Type	Container
Inventor	Robert Gair
Inception	1890; 135 years ago (1890)
Manufacturer	Various
Available	Globally

Cardboard boxes are industrially prefabricated boxes, primarily used for packaging goods and materials. Specialists in industry seldom use the term cardboard because it does not denote a specific material.^[1][2] The term cardboard may refer to a variety of heavy paper-like materials, including card stock, corrugated fiberboard,^[3] and paperboard.^[4] Cardboard boxes can be readily recycled.

Several types of containers are sometimes called cardboard boxes:

• 
  Paperboard carton or box
• 
  Corrugated box
• 
  Drink box
• 
  Gable-top carton made of liquid packaging board
• 
  Set-up box made of rigid paperboard

In business and industry, material producers, container manufacturers,^[5] packaging engineers,^[6] and standards organizations,^[7] try to use more specific terminology. There is still not complete and uniform usage. Often the term "cardboard" is avoided because it does not define any particular material.

Broad divisions of paper-based packaging materials are:

• Paper is thin material mainly used for writing upon, printing upon, or for packaging. It is produced by pressing together moist fibers, typically cellulose pulp derived from wood, rags, or grasses, and drying them into flexible sheets.
• Paperboard, sometimes known as cardboard, is generally thicker (usually over 0.25 mm or 10 points) than paper. According to ISO standards, paperboard is a paper with a basis weight (grammage) above 224 g/m², but there are exceptions. Paperboard can be single- or multi-ply.
• Corrugated fiberboard sometimes known as corrugated board or corrugated cardboard, is a combined paper-based material consisting of a fluted corrugated medium and one or two flat liner boards. The flute gives corrugated boxes much of their strength and is a contributing factor for why corrugated fiberboard is commonly used for shipping and storage.^[8]

There are also multiple names for containers:

• A shipping container made of corrugated fiberboard is sometimes called a "cardboard box", a "carton", or a "case". There are many options for corrugated box design. Shipping container is used in shipping and transporting goods due to its strength and durability, thus corrugated boxes are designed to withstand the rigors of transportation and handling.
• A folding carton made of paperboard is sometimes called a "cardboard box". Commonly used for packaging consumer goods, such as cereals, cosmetics, and pharmaceuticals. These cartons are designed to fold flat when empty, saving space during storage and transport.
• A set-up box is made of a non-bending grade of paperboard and is sometimes called a "cardboard box". Often used for high-end products, such as jewelry, electronics, or gift items. Unlike folding cartons, set-up boxes do not fold flat and are delivered fully constructed.
• Drink boxes made of paperboard laminates, are sometimes called "cardboard boxes", "cartons", or "boxes". Widely used for packaging beverages like juice, milk, and wine. These cartons are designed to maintain the freshness of liquid products and are often used in aseptic packaging.

The first commercial paperboard (not corrugated) box is sometimes credited to the firm M. Treverton & Son^[9] in England in 1817.^[10][11][12] Cardboard box packaging was made the same year in Germany.^[13]

The Scottish-born Robert Gair invented the pre-cut cardboard or paperboard box in 1890 – flat pieces manufactured in bulk that folded into boxes. Gair's invention came about as a result of an accident: he was a Brooklyn printer and paper-bag maker during the 1870s, and one day, while he was printing an order of seed bags, a metal ruler normally used to crease bags shifted in position and cut them. Gair discovered that by cutting and creasing in one operation he could make prefabricated paperboard boxes. Applying this idea to corrugated boxboard was a straightforward development when the material became available around the turn of the twentieth century.^[14]

Cardboard boxes were developed in France about 1840 for transporting the Bombyx mori moth and its eggs by silk manufacturers, and for more than a century the manufacture of cardboard boxes was a major industry in the Valréas area.^[15][16]

The advent of lightweight flaked cereals increased the use of cardboard boxes. The first to use cardboard boxes as cereal cartons was the Kellogg Company.

Corrugated (also called pleated) paper was patented in England in 1856, and used as a liner for tall hats, but corrugated boxboard was not patented and used as a shipping material until 20 December 1871. The patent was issued to Albert Jones of New York City for single-sided (single-face) corrugated board.^[17] Jones used the corrugated board for wrapping bottles and glass lantern chimneys. The first machine for producing large quantities of corrugated board was built in 1874 by G. Smyth, and in the same year Oliver Long improved upon Jones's design by inventing corrugated board with liner sheets on both sides.^[18] This was corrugated cardboard as we know it today.

The first corrugated cardboard box manufactured in the US was in 1895.^[19] By the early 1900s, wooden crates and boxes were being replaced by corrugated paper shipping cartons.

By 1908, the terms "corrugated paper-board" and "corrugated cardboard" were both in use in the paper trade.^[20]

Cardboard and other paper-based materials (paperboard, corrugated fiberboard, etc.) can have a post-primary life as a cheap material for the construction of a range of projects, among them being science experiments, children's toys, costumes, or insulative lining. Some children enjoy playing inside boxes.

A common cliché is that, if presented with a large and expensive new toy, a child will quickly become bored with the toy and play with the box instead. Although this is usually said somewhat jokingly, children certainly enjoy playing with boxes, using their imagination to portray the box as an infinite variety of objects. One example of this in popular culture is from the comic strip Calvin and Hobbes, whose protagonist, Calvin, often imagined a cardboard box as a "transmogrifier", a "duplicator", or a time machine.

So prevalent is the cardboard box's reputation as a plaything that in 2005 a cardboard box was added to the National Toy Hall of Fame in the US,^[21] one of very few non-brand-specific toys to be honoured with inclusion. As a result, a toy "house" (actually a log cabin) made from a large cardboard box was added to the Hall, housed at the Strong National Museum of Play in Rochester, New York.

The Metal Gear series of stealth video games has a running gag involving a cardboard box as an in-game item, which can be used by the player to try to sneak through places without getting caught by enemy sentries.

Living in a cardboard box is stereotypically associated with homelessness.^[22] However, in 2005, Melbourne architect Peter Ryan designed a house composed largely of cardboard.^[23] More common are small seatings or little tables made from corrugated cardboard. Merchandise displays made of cardboard are often found in self-service shops.

Mass and viscosity of the enclosed air help together with the limited stiffness of boxes to absorb the energy of oncoming objects. In 2012, British stuntman Gary Connery safely landed via wingsuit without deploying his parachute, landing on a 3.6-metre (12 ft) high crushable "runway" (landing zone) built with thousands of cardboard boxes.^[24]

Wikimedia Commons has media related to Cardboard boxes.

• Banana box, a type of cardboard box designed for transportation of bananas
• Eurocontainer, a system for boxes that can be used for reusable packaging for transport and storage
• The Adventure of the Cardboard Box (a Sherlock Holmes story)